GPA

2025-08-26 07:09:25 -05:00
parent 054f743e2d
commit 0a47dd742b
3 changed files with 128 additions and 55 deletions
--- a/backend/src/routes/applications.js
+++ b/backend/src/routes/applications.js
@@ -355,29 +355,54 @@ router.post('/plans', validateRequest(applicationPlanSchema), async (req, res, n

      const plan = planResult.rows[0];

+      // Calculate shared water amount and speed for liquid applications
+      const sectionArea = areaSquareFeet || parseFloat(section.area);
+      const firstProduct = products[0];
+      const isLiquid = firstProduct.applicationType === 'liquid';
+      
+      let sharedWaterAmount = 0;
+      let sharedTargetSpeed = 3;
+      
+      if (isLiquid) {
+        // Prepare equipment and nozzle objects for water calculation
+        const equipmentForCalc = {
+          categoryName: equipmentData.category_name,
+          tankSizeGallons: equipmentData.tank_size_gallons,
+          sprayWidthFeet: equipmentData.spray_width_feet,
+          capacityLbs: equipmentData.capacity_lbs,
+          spreadWidth: equipmentData.spread_width
+        };
+        
+        const nozzleForCalc = nozzleData ? {
+          flowRateGpm: nozzleData.flow_rate_gpm,
+          sprayAngle: nozzleData.spray_angle
+        } : null;
+        
+        // Calculate water and speed once for the entire application
+        const waterCalculation = calculateApplication({
+          areaSquareFeet: sectionArea,
+          rateAmount: 1, // Use dummy rate for water calculation
+          rateUnit: 'oz/1000 sq ft',
+          applicationType: 'liquid',
+          equipment: equipmentForCalc,
+          nozzle: nozzleForCalc
+        });
+        
+        sharedWaterAmount = waterCalculation.waterAmountGallons || 0;
+        sharedTargetSpeed = waterCalculation.applicationSpeedMph || 3;
+        
+        console.log('Shared liquid calculation:', {
+          sectionArea,
+          sharedWaterAmount,
+          sharedTargetSpeed,
+          productsCount: products.length
+        });
+      }
+
      // Add products to plan with calculations
      for (const product of products) {
        const { productId, userProductId, rateAmount, rateUnit, applicationType } = product;
        
-        // Use passed area or get from database
-        const sectionArea = areaSquareFeet || parseFloat(section.area);
-        
-        console.log('Calculation inputs:', {
-          areaSquareFeet: sectionArea,
-          rateAmount: parseFloat(rateAmount),
-          rateUnit,
-          applicationType,
-          equipmentData: {
-            category_name: equipmentData.category_name,
-            spray_width_feet: equipmentData.spray_width_feet,
-            tank_size_gallons: equipmentData.tank_size_gallons
-          },
-          nozzleData: nozzleData ? {
-            flow_rate_gpm: nozzleData.flow_rate_gpm,
-            spray_angle: nozzleData.spray_angle
-          } : null
-        });
-        
        // Prepare equipment object for calculations
        const equipmentForCalc = {
          categoryName: equipmentData.category_name,
@@ -393,7 +418,7 @@ router.post('/plans', validateRequest(applicationPlanSchema), async (req, res, n
          sprayAngle: nozzleData.spray_angle
        } : null;
        
-        // Perform advanced calculations using the calculation engine
+        // Calculate product amount
        const calculations = calculateApplication({
          areaSquareFeet: sectionArea,
          rateAmount: parseFloat(rateAmount),
@@ -403,7 +428,12 @@ router.post('/plans', validateRequest(applicationPlanSchema), async (req, res, n
          nozzle: nozzleForCalc
        });

-        console.log('Plan creation calculations:', calculations);
+        console.log('Individual product calculation:', {
+          product: productId || userProductId,
+          rateAmount,
+          rateUnit,
+          calculatedAmount: calculations.productAmountOunces || calculations.productAmountPounds
+        });

        // Extract calculated values based on application type
        let calculatedProductAmount = 0;
@@ -412,7 +442,9 @@ router.post('/plans', validateRequest(applicationPlanSchema), async (req, res, n

        if (calculations.type === 'liquid') {
          calculatedProductAmount = calculations.productAmountOunces || 0;
-          calculatedWaterAmount = calculations.waterAmountGallons || 0;
+          // Use shared water amount for liquid applications
+          calculatedWaterAmount = sharedWaterAmount;
+          targetSpeed = sharedTargetSpeed;
        } else if (calculations.type === 'granular') {
          calculatedProductAmount = calculations.productAmountPounds || 0;
          calculatedWaterAmount = 0; // No water for granular
@@ -565,12 +597,47 @@ router.put('/plans/:id', validateParams(idParamSchema), validateRequest(applicat
      // Delete existing products
      await client.query('DELETE FROM application_plan_products WHERE plan_id = $1', [planId]);

+      // Calculate shared water amount and speed for liquid applications
+      const sectionArea = areaSquareFeet || parseFloat(section.area);
+      const firstProduct = products[0];
+      const isLiquid = firstProduct.applicationType === 'liquid';
+      
+      let sharedWaterAmount = 0;
+      let sharedTargetSpeed = 3;
+      
+      if (isLiquid) {
+        // Prepare equipment and nozzle objects for water calculation
+        const equipmentForCalc = {
+          categoryName: equipmentData.category_name,
+          tankSizeGallons: equipmentData.tank_size_gallons,
+          sprayWidthFeet: equipmentData.spray_width_feet,
+          capacityLbs: equipmentData.capacity_lbs,
+          spreadWidth: equipmentData.spread_width
+        };
+        
+        const nozzleForCalc = nozzleData ? {
+          flowRateGpm: nozzleData.flow_rate_gpm,
+          sprayAngle: nozzleData.spray_angle
+        } : null;
+        
+        // Calculate water and speed once for the entire application
+        const waterCalculation = calculateApplication({
+          areaSquareFeet: sectionArea,
+          rateAmount: 1, // Use dummy rate for water calculation
+          rateUnit: 'oz/1000 sq ft',
+          applicationType: 'liquid',
+          equipment: equipmentForCalc,
+          nozzle: nozzleForCalc
+        });
+        
+        sharedWaterAmount = waterCalculation.waterAmountGallons || 0;
+        sharedTargetSpeed = waterCalculation.applicationSpeedMph || 3;
+      }
+
      // Add updated products with recalculation
      for (const product of products) {
        const { productId, userProductId, rateAmount, rateUnit, applicationType } = product;
        
-        const sectionArea = areaSquareFeet || parseFloat(section.area);
-        
        // Prepare equipment object for calculations
        const equipmentForCalc = {
          categoryName: equipmentData.category_name,
@@ -603,7 +670,9 @@ router.put('/plans/:id', validateParams(idParamSchema), validateRequest(applicat

        if (calculations.type === 'liquid') {
          calculatedProductAmount = calculations.productAmountOunces || 0;
-          calculatedWaterAmount = calculations.waterAmountGallons || 0;
+          // Use shared water amount for liquid applications
+          calculatedWaterAmount = sharedWaterAmount;
+          targetSpeed = sharedTargetSpeed;
        } else if (calculations.type === 'granular') {
          calculatedProductAmount = calculations.productAmountPounds || 0;
          calculatedWaterAmount = 0;
--- a/backend/src/utils/applicationCalculations.js
+++ b/backend/src/utils/applicationCalculations.js
@@ -27,53 +27,52 @@ function calculateLiquidApplication(areaSquareFeet, rateAmount, rateUnit, equipm
    Equipment: ${equipment?.categoryName} (width: ${equipment?.sprayWidthFeet || 'N/A'} ft)
    Nozzle GPM: ${nozzle?.flowRateGpm || 'N/A'}`);

-  // Calculate application speed first based on equipment and nozzle
-  if (equipment && nozzle && nozzle.flowRateGpm && equipment.sprayWidthFeet) {
-    const sprayWidthFeet = equipment.sprayWidthFeet;
-    const nozzleGpm = nozzle.flowRateGpm;
+  // Use a practical application speed for lawn treatments
+  applicationSpeedMph = 3; // Standard walking speed for most lawn applications

-    // For liquid applications, we need to determine optimal speed based on target carrier rate
-    // Let's use a reasonable default carrier rate of 20 GPA (gallons per acre)
-    const targetGallonsPerAcre = 20;
-    const targetGallonsPerSqft = targetGallonsPerAcre / 43560;
-    
-    // Formula: Speed (MPH) = GPM / (width_ft × target_rate_gal_per_sqft × 88)
-    // Where 88 converts MPH to ft/min
-    applicationSpeedMph = nozzleGpm / (sprayWidthFeet * targetGallonsPerSqft * 88);
-    
-    // Limit speed to reasonable range (1-8 MPH for lawn applications)
-    applicationSpeedMph = Math.max(1, Math.min(8, applicationSpeedMph));
-  } else {
-    applicationSpeedMph = 3; // Default speed
-  }
-
-  // Now calculate actual carrier (water) rate using the calculated speed
+  // Calculate actual carrier (water) rate based on equipment specs and application speed
  // Formula: Rate (gal/sqft) = flow (GPM) / (width (ft) × speed (ft/min))
  // Where speed (ft/min) = speed (MPH) × 88
  let carrierRateGalPerSqft = 0;
+  let actualGallonsPerAcre = 0;
  
  if (equipment && nozzle && nozzle.flowRateGpm && equipment.sprayWidthFeet) {
    const flowGpm = nozzle.flowRateGpm;
    const widthFt = equipment.sprayWidthFeet;
    const speedFtPerMin = applicationSpeedMph * 88; // Convert MPH to ft/min
    
+    // Calculate carrier rate based on actual equipment parameters
    carrierRateGalPerSqft = flowGpm / (widthFt * speedFtPerMin);
    waterGallons = carrierRateGalPerSqft * areaSquareFeet;
    
-    console.log('Carrier rate calculation:', {
+    // Calculate the resulting GPA for reference
+    actualGallonsPerAcre = carrierRateGalPerSqft * 43560;
+    
+    console.log('Equipment-based carrier rate calculation:', {
      flowGpm,
      widthFt,
      speedMph: applicationSpeedMph,
      speedFtPerMin,
-      carrierRateGalPerSqft,
+      carrierRateGalPerSqft: carrierRateGalPerSqft.toFixed(6),
      areaSquareFeet,
-      totalWaterGallons: waterGallons,
-      carrierRateGalPer1000Sqft: carrierRateGalPerSqft * 1000
+      totalWaterGallons: waterGallons.toFixed(2),
+      resultingGPA: actualGallonsPerAcre.toFixed(1),
+      carrierRateGalPer1000Sqft: (carrierRateGalPerSqft * 1000).toFixed(3)
    });
  } else {
-    // Fallback to area-based calculation if equipment data is missing
+    // Fallback when equipment/nozzle data is missing
    console.log('Using fallback water calculation - missing equipment/nozzle data');
-    waterGallons = area1000sqft * 0.164; // Use your example: 0.164 gal/1000sqft
+    // Use a reasonable default rate for lawn applications (25 GPA)
+    const fallbackGPA = 25;
+    const fallbackRatePerSqft = fallbackGPA / 43560;
+    waterGallons = fallbackRatePerSqft * areaSquareFeet;
+    actualGallonsPerAcre = fallbackGPA;
+    
+    console.log('Fallback calculation:', {
+      fallbackGPA,
+      areaSquareFeet,
+      totalWaterGallons: waterGallons.toFixed(2)
+    });
  }

  // Calculate product amount based on rate unit
--- a/frontend/src/pages/Applications/Applications.js
+++ b/frontend/src/pages/Applications/Applications.js
@@ -322,7 +322,12 @@ const Applications = () => {
                        </>
                      ) : (
                        <>
+                          {/* Show single product with name */}
+                          {application.productDetails && application.productDetails.length === 1 ? (
+                            <p>• {application.productDetails[0].name}{application.productDetails[0].brand ? ` (${application.productDetails[0].brand})` : ''}: {application.productDetails[0].calculatedAmount.toFixed(2)} {application.totalWaterAmount > 0 ? 'oz' : 'lbs'}</p>
+                          ) : (
                            <p>• Product: {application.totalProductAmount.toFixed(2)} {application.totalWaterAmount > 0 ? 'oz' : 'lbs'}</p>
+                          )}
                          {application.totalWaterAmount > 0 && (
                            <p>• Water: {application.totalWaterAmount.toFixed(2)} gallons</p>
                          )}
@@ -835,18 +840,18 @@ const ApplicationPlanModal = ({
                        <div className="flex items-center gap-2">
                          <input
                            type="number"
-                            step="0.1"
+                            step="0.01"
                            min="0"
                            value={item.rateAmount || ''}
                            onChange={(e) => {
                              const newProducts = [...planData.selectedProducts];
                              newProducts[index] = {
                                ...item,
-                                rateAmount: parseFloat(e.target.value) || 0
+                                rateAmount: e.target.value === '' ? '' : parseFloat(e.target.value)
                              };
                              setPlanData({ ...planData, selectedProducts: newProducts });
                            }}
-                            className="w-20 px-2 py-1 text-sm border rounded"
+                            className="w-24 px-2 py-1 text-sm border rounded"
                            placeholder="Rate"
                          />
                          <select